Rolls-Royce (formerly Controls and Data Services)
safety critical controls and asset intelligence solutions for industrial power, marine, civil, and military aerospace
- Highly complex products with tight safety and reliability metrics
Need to analyze production data to quickly identify issues affecting yield and performance
- Data aggregation from AOI,AXI,ICT,FCT, ESS, Failures, Rework and ATP performance test.
- Apply Statistical Process Control ( SPC) across a wide number of process variables such as CpK.
- Implementation of IntraStage BlackBelt Manufacturing for automated Data Management.
- Robust data model enabling OLAP Cube Analytics
- Out of the Box Quality Reports
- Open system enabling custom report development and Enterprise Integration
- £500,000/(year over year) savings since 2005
- Predictive Analysis on Key Process Variables using SPC.
- Reduced time for defect analysis from two weeks down to seconds
- Dramatically improved throughput yield and cycle time
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