Failure Analysis

Support your lean manufacturing process by identifying and learning from points of failure, automating workflows, and works towards zero defect delivery.

Overview

Gain insight into your hidden factory

Find where products are being repaired, and the time and expense for those repairs. Gain full traceability on your products. Create FAs for parent or child assemblies.

Automate your repair and rework workflow process

Automatically launch and assign repair processes based off of manufacturing failures or control limit violations. Provide repair technicians with the most up-to-date successful rework procedures using flexible and easy to use forms and integration tools.

Close the quality loop

Correlate manufacturing performance data with failures and repairs to learn from your manufacturing failures. Leverage global insight from Failure Analysis details to improve NPI, Engineering, Quality, and Manufacturing processes.

Embrace your six sigma/lean manufacturing culture

Confidence to achieve zero defect delivery. Manage your complex electronics manufacturing failures for all aspects of Repair/Rework and Retest.


Features

Best-inclass features include:

  • Templates 8D/DMAIC/PDCA
  • Data and Workflows Automation
  • Customizable Workflows
  • Multi-signer Approvals
  • Tiered Root Cause (Parent – Child)
  • Notifications, workflow management, and alerts
  • API for integration with CRM, ERP, PLM, and other Enterprise systems
  • Customizable Verbose Reporting
  • Personalized Dashboards

Industry-standard best practice around workflow

  • Templated Failure Analysis Process Forms for seamless deployment
  • Customizable Workflows and Forms

Analytics

Drive Key Performance indicators and drilldown analytics like:

  • Failure Analysis/Repair Paretos
  • Cycle Time
  • Traceability and Genealogy
  • Work in Progress (WiP)
  • Defect per million units (DPMO)
  • Mean Time Between Maintenance (MTBM, projected vs actual)
  • ‘Dog boards’/ ‘Bone Pile’
  • Nonconformance reports
  • ISO 9000 compliance/Failure Review Board Reports
  • Repairs by Supplier Component

Images

Generate visual reports based on your system’s performance.

Report Screenshot Example 1
Report Screenshot Example 3