Secure Defense Manufacturing and Maintenance Facility

engineering, manufacturing and sourcing

Mission critical, complex electronic products with zero tolerance for field failure and a need to maintain Secure and Classified data.



  • Need to tightly control the manufacturing and rework/repair processes for highly complex, mission critical products
    1500+ user Scalable Deployment
    Provide real-time feedback and reports to engineers and operators
    Help ensure zero field defects
    Absolute traceability requirements
    Multiple approvals configuration with digital signatures


  • Integration of legacy data formats and new without interrupting the manufacturing process
    Automated control of manufacturing process based off of asset performance, with real-time control limit verification and control using IntraStage Web Services to check against up-to-the-minute spec limit updates
    Real-time analysis and capture of rework and repair data, including WECO feedback to operators
    System Architecture that supports multiple connected and air-gapped Classified servers.


  • Tightly controlled manufacturing process
    Tailored FRACAS-based Failure Analysis
    Better rework outcomes
    Real-time analysis for key quality indicators
    Single source of truth for product quality
    Integration with PeopleSoft MES system

See More Related Use Cases

Lower Costs, Faster Production time

Analyzing data from across the product lifecycle

WiP and Cycle Times

Intelligence from supplier subcomonents, CM Lower-Level Assemblies, and Higher-Level Assemblies
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Minimizing Repair and Touch Time

Aggregation and analysis of manufacturing, field, and return data

Single Source of Truth

Reduction in DPU and tracking Throughput Yield
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