Secure Defense Manufacturing and Maintenance Facility
engineering, manufacturing and sourcing
Mission critical, complex electronic products with zero tolerance for field failure and a need to maintain Secure and Classified data.
Challenge
- Need to tightly control the manufacturing and rework/repair processes for highly complex, mission critical products
1500+ user Scalable Deployment
Provide real-time feedback and reports to engineers and operators
Help ensure zero field defects
Absolute traceability requirements
Multiple approvals configuration with digital signatures
Solution
Integration of legacy data formats and new without interrupting the manufacturing process
Automated control of manufacturing process based off of asset performance, with real-time control limit verification and control using IntraStage Web Services to check against up-to-the-minute spec limit updates
Real-time analysis and capture of rework and repair data, including WECO feedback to operators
System Architecture that supports multiple connected and air-gapped Classified servers.
Benefits
- Tightly controlled manufacturing process
Tailored FRACAS-based Failure Analysis
Better rework outcomes
Real-time analysis for key quality indicators
Single source of truth for product quality
Integration with PeopleSoft MES system
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Minimizing Repair and Touch Time
Aggregation and analysis of manufacturing, field, and return data.
Single Source of Truth
Reduction in DPU and tracking Throughput Yield.
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Scalability and Flexibility

Enabling continuous improvement with a single.
Track and Control Product Performance
Extensible, customizable, flexible solution for aggregating disparate, complex data.
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Lower Costs, Faster Production Time
Analyzing data from across the product lifecycle
WiP and Cycle Times
Intelligence from supplier subcomonents, CM Lower-Level Assemblies, and Higher-Level Assemblies.
CASE STUDY
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