Get the Demo
Your Demo, Your Data
- Secret/Classified/ITAR requirements
- Cloud deployment needs
- Hybrid platform deployments with global scalability
- Multi-Server/airgapped/multi-location requirements
- Highest value streams and priorities
CONTROL YOUR PROCESSES
Analyze process quality in real-time. Understand where your complex electronics products are compliant to your processes, and receive smart alerts for negative trends or errant processes.
FAILURE ANALYSIS
Capture your rework, repair, and failure analysis data in customizable forms. Start receiving actionable intelligence in hours.
FULL PRODUCT VISIBILITY
BlackBelt Analytics provides the database ETL technologies, reporting, and paperless manufacturing that your organization needs to apply manufacturing intelligence.
FASTER WORKFLOWS
Drill-down to failure reasons and yield issues on demand. Characterize by meta data to understand where and why you need to improve.
Rolls-Royce (formerly Controls and Data Services)
safety critical controls and asset intelligence solutions for industrial power, marine, civil, and military aerospace
“IntraStage core technologies has enabled the visibility needed to achieve a 90% reduction of our yield issues. This helped ultimately reduce our Cost of Goods Sold by £ 500,000 / year via achieving target improvements in Rolled Throughput Yield.”
Engineering Manager-Engine Controls
Challenge
- Highly complex products with tight safety and reliability metrics
Need to analyze production data to quickly identify issues affecting yield and performance - Data aggregation from AOI,AXI,ICT,FCT, ESS, Failures, Rework and ATP performance test.
- Apply Statistical Process Control (SPC) across a wide number of process variables such as CpK.
Solution
- Implementation of IntraStage BlackBelt Manufacturing for automated Data Management.
- Robust data model enabling OLAP Cube Analytics
- Out of the Box Quality Reports
- Open system enabling custom report development and Enterprise Integration
Benefits
- £500,000/(year over year) savings since 2005
- Predictive Analysis on Key Process Variables using SPC.
- Reduced time for defect analysis from two weeks down to seconds
- Dramatically improved throughput yield and cycle time
Embrace the Factory of the Future With IntraStage BlackBelt
Depth of insight and richness of visibility is at the center-point of Factory 4.0. Drive the digital transformation of your quality, performance and enterprise data into the Factory of the Future. with our industry-leading software built on utilizing the performance and test data you already collect to unlock new insights.. See how linking together Enterprise data like MES, ERP, PLM, and CRM can enrich your visibility into product performance, throughput, and quality, with outputs like:
- Increase Rolled Throughput Yield
- Reduce Time to Investigate Issues by 90%
- Accelerate Time to Market by 40%
- Traceability of final assembled units and sub-components throughout product lifecycle
- Associate data into a Single Source of the Truth
- Manage by Exception with intelligent alerts and notifications
- Empower a Collaborative Approach to Quality in the most difficult technical arena
- Understand how IntraStage will not disrupt your existing processes
Rich Analytics
- Yield
- Retest
- Repair
- Rework
- Returns
- SPC
Workflows
- Failure Analysis
- RMA/Returns
- Repairs
- MRO
- Depot
- Drilldowns
- Rootcause
Compatabilities
- TestStand
- LabVIEW
- KeySight
- GenRAD
- Teradyne
- …many more
Data Sources
- SQL
- ATML
- XML
- CSV
- XLS
- CSV
- TXT
- …many more
Lifecycle Data
- Design
- NPI
- Supplier
- Manufacturing
- Assembly
- Test
- In-service
- Repair