Manufacturing Intelligence
Fuze the digital thread and the digital twin to give you the full picture of product performance. Bridge enterprise silos with every stage of your products’ lifecycle .
Manufacturing Intelligence means being able to organize, analyze, and visualize the fundamental data from across your products’ lifecycle.
Parametrics are the lifeblood of your product’s quality, and attributes are its character. From NPI to Supplier Quality to Manufacturing to RMA/MRO, you can use IntraStage to apply manufacturing intelligence to accelerate business decisions.
In-Warranty Failure Components and Modes
Automate root-cause workflows and analysis across your enterprise systems. Fuse your product performance data with your enterprise data attributes from PLM, ERP, and MES to provide click-through drill-down capabilities from a single-source of truth.
Workflows Ready for Each Step of Your Digital Transformation
- Automate Visibility of KPIs.
- Manage by Exception with Smart Alerts
- Control your process stability with real time SPC including Xbar-R and WECO
- Integrated Root-Cause by outlier characterization
- Automate prediction using weighted probability and clustering techniques
Simplify the Inherently Complex
- Link relevant enterprise data systems to gain visibility across your products’ genealogy from component to module to assembly.
- Aggregate performance metrics across your enterprise provide actionable insights
Assembly/Disassembly HLA History
Integrate your NPI, R&D and Engineering data with your Manufacturing test data to speed the insights that drive product development.
Associate and Predict
- Collect Data and Analyze for Qualification, Verification and Characterization
- Correlate product performance across each step in new product introduction
- Quickly compare performance results from previous designs across the products’ lifecycle history
- Feed your favorite software analysis tools with wide open data access
Automate and Prescribe
- Maximize product quality by applying correlated characteristics of performance and design failures to prescribe resolutions
- Maximize process throughput by automated identification of bottlenecks
FA Process
Reach beyond compliance and maximize service life with component reliability analytics and failure analysis workflows.
Smart Workflows
- Capture all attributes of diagnostics and root cause with tailored forms with rapid time to value
- Integrated, flexible approvals and signing authority
- Speed your MRO process with diagnostic reporting
- Connect with existing Enterprise Non-conformance systems (SAP, Oracle, MRP, ERP, PLM)
- Connect with your CRM systems to automate the initiation of return analysis and provide better customer communication and satisfaction
Failure Analysis
- Reliability analytics in a single solution (MTTF, FIT Rates, etc)
- Track unit life-cycle performance
- Reduce service cycles with normalization and modeling of data for clustering and advanced analytics
The voice of your customer is in your returns. Are you listening?
Capture and analyze customer return data to better understand where processes and products need to evolve to improve product quality.
Product Quality Insight
- Quickly understand why your customers are returning your products, and know how to resolve the issue: Characterize RMAs by Defect/Model/Return Rate/Customer/Supplier/Contract Manufacturer
- Use enterprise-level analytics that drive better product quality: use drill-down enterprise analytics like Mean Time Between Control Failures (MTBCF) Mean Time Between Failures (MTBF) and Mean Time To Repair/Return (MTTR)
RMA Process Quality Control
- Fully track RMAs from genesis to completion, and have the confidence that your RMA processes are compliant and cohesive: integrate with CRM and ERP using the IntraStage API
- Gain insight into efficiency and productivity metrics like Warranty Analytics and Cost of Repair/Labor Analytics
