Elevate
Your IntraStage
BlackBelt
Deploy Full End-To-End, Deep-Dive Product Quality Visibility. Check Out The New Features and Abilities That Can Help You Apply Manufacturing Intelligence for Your Complex Electronics Manufacturing.
Your IntraStage deployment helps your test engineering teams apply Manufacturing Intelligence on your complex electronic product. Learn how you can leverage that success into greater insight for your Quality, Operations, and Engineering teams.
Product Lifecycle Intelligence means having the ability to drill-down into characteristics on any aspect of your complex electronic product’s performance, from high level assemblies all the down to constituent components for any part of its lifecycle. Learn how you can fully utilize your IntraStage deployment to gain full Product Lifecycle Intelligence.
From NPI to Manufacturing to RMA, apply manufacturing intelligence to improve your processes and product quality.
FA Process
Speed your team’s ability to root-cause workflows and analysis across your enterprise systems. Fuse your product performance data with your enterprise data attributes from PLM, ERP, and MES to provide click-through drill-down workflows from a single-source of truth.
On-Demand Characterization Across Your Enterprise
- Verify process stability with SPC Analytics (including Cp and Cpk, X-BarR, Box and Whiskers charts, and WECO)
- Drill-down genealogy to your supplier base (Paretos at the Product Line, Part/Model, Process, Event, Test and Measurement level
- Yield insight and drill-down at every level of production
Rapid Root-Cause Issues
- Full associated genealogy of your product with performance history of every component and lower-level assembly
- Aggregated performance metrics across your enterprise provide yield insight (with characterization and drill-down) at every level of manufacturing
MRO Prediction Report-Calibration V07 Trend
Reach beyond compliance and maximize service life with component reliability analytics and failure analysis workflows.
Workflow
- Capture all attributes of diagnostics and root cause with tailored forms with rapid time to value
- Integrated, flexible approvals and signing authority
- Speed your MRO process with diagnostic reporting
- Connect with existing Enterprise Non-conformance systems (SAP, Oracle, MRP, ERP, PLM)
- Connect with your CRM systems to automate the initiation of return analysis and provide better customer communication and satisfaction
Failure Analysis
- Reliability analytics in a single solution (MTTF, FIT Rates, etc)
- Track unit life-cycle performance
- Reduce service cycles with normalization and modeling of data for clustering and advanced analytics
Scrapped In-Warranty probability by Supplier and Component
The voice of your customer is in your returns. Are you listening?
Capture and analyze customer return data to better understand where processes and products need to evolve to improve product quality.
Product Quality Insight
- Quickly understand why your customers are returning your products, and know how to resolve the issue: Characterize RMAs by Defect/Model/Return Rate/Customer/Supplier/Contract Manufacturer
- Use enterprise-level analytics that drive better product quality: use drill-down enterprise analytics like Mean Time Between Control Failures (MTBCF) Mean Time Between Failures (MTBF) and Mean Time To Repair/Return (MTTR)
RMA Process Quality Control
- Fully track RMAs from genesis to completion, and have the confidence that your RMA processes are compliant and cohesive: integrate with CRM and ERP using the IntraStage API
- Gain insight into efficiency and productivity metrics like Warranty Analytics and Cost of Repair/Labor Analytics
Assembly/Disassembly HLA History
Integrate your NPI, R&D and Engineering data with your Manufacturing test data to speed the insights that drive product development.
Associate and Predict
- Collect Data and Analyze for Qualification, Verification and Characterization
- Correlate product performance across each step in new product introduction
- Quickly compare performance results from previous designs across the products’ lifecycle history
- Feed your favorite software analysis tools with wide open data access
Automate and Prescribe
- Maximize product quality by applying correlated characteristics of performance and design failures to prescribe resolutions
- Maximize process throughput by automated identification of bottlenecks
Take the Next Step
Your IntraStage BlackBelt deployment is helping your test engineers to gain insight into the performance characteristics that drive manufacturing efficiency, product quality, and process improvement.
We’ve been hard at work at developing our product to gain full visibility and intelligence on your complex electronic product’s full lifecycle. Learn how you can integrate with other enterprise data silos via our API to apply manufacturing intelligence on performance characteristics on your products from NPI to Manufacturing to the Field to Returns. Contact our experts to learn the case studies and best practices in integrating PLM, ERP, MES, and CRM data to maximize your investment in IntraStage.
Contact us so we can start planning your upgrade or update with the features and abilities that result in better value and more capabilities for your organization.