Paperless Manufacturing

Reduce disruptions with early quality engagement.

Accelerate and simplify your complex manufacturing workflow.

Applications include:

  • Supplier Parts Inspection/Lot Testing
  • First Article Inspection
  • Incoming/Just In Time Inspection
  • Visual Inspection/Final QA
  • Bench Testing
  • Manual Stations
  • Digital Traveler

In most complex manufacturing environments, some critical Test Data is still recorded in paper based logs or in spreadsheets. Data from these processes stays can remain in silos, which creates obstacles for engineers to access, analyze, and use to improve testing processes and product design.

IntraStage’s Paperless Manufacturing allows you to create, publish, and support your own manual-data entry web forms.

Features include:

  • Multi-serial number entry
  • Realtime Feedback window with Procedures / instructions / schematics / drawings / WECO / SPC
  • Context sensitive limits and instructions at every step
  • Numeric, string, drop-down, and Boolean measurement support

Implement Paperless Forms on your hosted or on-prem IntraStage BlackBelt deployment. Deploy and validate your Forms in days. Contact us to demo Paperless Forms today.

CASE STUDY:
Challenge:

LEONARDO needed to identify and minimize manufacturing/repair touch time as well as the ability to investigate yield and performance issues at multiple sites with Secure and Secret deployments.

They required the ability to analyze disparate data from complex test systems and normalize analysis data from ATML, NI TestStand, LabVIEW TDMS, PDF and text, CSV and Excel formats.

“Within two months of implementation of IntraStage, we improved our DPU rate. We generate a lot of test data and the manual effort to collect it, aggregate it, and analyze it through ad-hoc software solutions was very time consuming.”
– Senior Engineer, Captor-E Radar System
CASE STUDY:
Challenge:

Highly complex products with tight safety and reliability metrics. Need to analyze production data to quickly identify issues affecting yield and performance. Data aggregation from AOI,AXI,ICT,FCT, ESS, Failures, Rework and ATP performance test.

Apply Statistical Process Control ( SPC) across a wide number of process variables such as CpK.

“IntraStage core technologies has enabled the visibility needed to achieve a 90% reduction of our yield issues. This helped ultimately reduce our Cost of Goods Sold by £ 500,000 / year via achieving target improvements in Rolled Throughput Yield.”

– Engineering Manager-Engine Controls
Software
Analyze test data from any format.
IntraStage BlackBelt Analyze test data from any format
BlackBelt Suite analytics is the core data reporting and normalization product of the IntraStage BlackBelt suite. Incorporating anytime adapters, converters and data management tools to incorporate data from any source or any location. The Analytics engine can provide the insight into the digital thread that connects manufacturing and quality data silos.